8 Safety Handbook - Reference List

The purpose of this document is to provide an overview of the documents referenced in the Safety Handbook that are used for the development of functionally safe products within PCP R&D. Some of the guidelines, tools and templates have been created in CT-QMS and are retained within PCP R&D Processes for continued support of existing, “brownfield” safety products. This “brownfield” QMS content has been reduced by number and is expected to further reduce over time as CT-QMS guidelines, tools and templates are continued to be migrated to PCP R&D Processes solutions and older safety products reach the end of their product lifecycles.

List of References used in the Safety Handbook

The following tables contain an overview of the references listed in the Safety Handbook to provide an overview as additional information. The references [Ax] and [Cx] have been created over the lifecycle of the Safety Handbook, already at the time when the Safety Handbook was available as a printed issue. Some references have been removed since then, but are in the list for a better understanding of the continuity. Others have been replaced by PCP R&D website contents, what is visible via the corresponding links.

A) Hardware & Software Development – Quality Management System

Note: The [Ax] references below are directly referred to in this document. For the full list of HW and SW Development references refer to Quality Management System.

Ref. No	Document Id	Title	Doc kind	Validity in PCP R&D Processes	Comment	PCP R&D Processes reference
[A0]	3BSE035082	Quality System Overview (template)	template	no more valid (CT-QMS)	The Quality System Overview is covered by the QMS website and deviations (tailoring) need to be recorded in the Quality Plan	N/A (PCP R&D Processes)
[A1]	3BSE038906	Policy for Development Processes at PA/XA/A	policy	no more valid (CT-QMS)	General policy document replaced by the corresponding document on the webpage	Process Governance
[A2]	3BSE036666	Quality Assurance (QA) in product development, description	guideline	no more valid (CT-QMS)	Replaced by webpage content. Reference not used in Safety Handbook	Quality
[A3]	3BSE014730	Structure and Management of Development Programs and Projects	guideline	no more valid (CT-QMS)	Role descriptions are available on the PCP R&D Processes webpage	Roles
[A4]	2PAA105433	Gate Model for Projects using CT QMS	guideline	no more valid (CT-QMS)	Integrated project management webpage with links	Integrated Project Management
[A5]	3BSE038909	Test process	guideline	active for Safety development	For Safety related development still valid. For PA related development the Test website is to be used.	OnePCP DMS 3BSE038909 Test
[A6]	3BSE039242	ABB approach to IEC 61508 2nd Ed Design	guideline	active	-	OnePCP DMS 3BSE039242
[A7]	3BSE039245	ABB approach to IEC 61508 2nd Ed Test	guideline	active	-	OnePCP DMS 3BSE039245
[A8]	3BSE028024	Checklist for reviews	checklist	active	-	available as a template in 'Templafy'
[A9]	-	-	N/A	N/A	-	N/A
[A10]	-	-	N/A	N/A	-	N/A
[A11]	2PAA107467	Process Change Management	guideline	active	New description for PCP QMS on webpage	Process Governance
[A12]	3BSE070423	Security Testing Guideline	guideline	active	New description for PCP QMS on webpage	Security Testing Guideline
[A13]	3BSE021283	Document Control Plan (template)	template	active	Document is still valid. Use is optional	available as a template in 'Templafy'
[A14]	3BSE021284	Code Review Plan (template)	template	no more valid (CT-QMS)	Code reviews are all done either in the individual work items or as a separate code review record	N/A
[A15]	3BSE038863	Q & Safety Plan (template)	template	no more valid (CT-QMS)	Replaced by Quality Plan, see below	N/A
[A15]	7PAA003088	Quality Plan (template)	template	active	New, replacing the Quality & Safety Plan as existed in CT-QMS	available as a template in 'Templafy'
[A16]	-	-	N/A	N/A	N/A	N/A
[A17]	3BSE038655	Static Code Analysis Guideline	guideline	active	-	OnePCP DMS 3BSE038655
[A18]	3BSE025114	Document management for projects within Product Development and maintenance	guideline	active	- reference not used in Safety Handbook - document is still valid, for MS Office based documents	OnePCP DMS 3BSE025114
[A19]	3BSE039313_TPF	Names on RACI	checklist	active	-	available as a template in 'Templafy'
[A20]	3BSE068721	Safety tool selection for… (template)	template	no more valid (CT-QMS)	New template 3BSE068721 -> 7PAA004621F (available in Templafy)	N/A
[A20]	7PAA004621F	Safety tool selection for… (template)	template	active	7PAA004621 has been approved and is valid for PCP R&D Processes. Doc ID for [A20] has changed!	available as a template in 'Templafy'
[A21]	OnePCP DMS 3BSE039243	Terminology Document	manual	no more valid (CT-QMS)	Glossary on webpage is covering valid items in the future. Glossary is the 'entry point' but is referencing to the 'Terminology document' as well.	Glossary on webpage
[A22]	3BSE052207	Formal Review Process Guideline	guideline	active	Not for user manuals and no more for Wiki pages. Review of Wiki pages via review guideline in "PCP R&D Processes" webpage.	OnePCP DMS 3BSE052207 How to Edit Review and Approve Markdown
[A23]	3BSE082892	Configuration Change Control in ADO (Scrum)	Process description	active	Already called "Configuration Change Control in Azure DevOps (Scrum)"	One PCP DMS 3BSE082892
[A24]	3BSE032527	FPGA Verification Methodology	guideline	active	-	OnePCP DMS 3BSE032527
[A25]	3BSE081867	Application Lifecycle Management with TFS	Process description	active	Valid as long as ADO server is in place	One PCP DMS 3BSE081867
[A26]	3BSE039765	Baseline Plan (template)	template	active	-	available as a template in 'Templafy'
[A27]	3BSE052347	Release Preparations	checklist	active (optional)	Checklist for closing a project and handing over to maintenance. List required. Optional document: Not mandatory for each project but good to have. For all project.	One PCP DMS 3BSE052347
[A28]	3BSE087886	Impact Analysis Report (TFS and Scribe)	template	active	-	available as a template in 'Templafy'
[A29]	3BSE070612	Threat Modeling	guideline	active, but outside the safety process, covered by link to cyber security webpage	Part of "Cyber Security", which is covered by link to Cyber Security Part of the website.	Threat-modeling
[A30]	3BSE027091	Library Object Guideline	guideline	active	Project specific guide / not to be referenced from the processes.	One PCP DMS 3BSE027091
[A31]	3BSE040144	Developer’s Instruction for Control Technologies Code Bases	work instruction	no more valid (CT-QMS)	-	N/A
[A32]	3BSE019320 *	System 800xA Faceplate Style Guide	style guide /user manual	active	-	OnePCP DMS 3BSE019320
[A33]	-	Withdrawn	N/A	N/A	N/A	N/A
[A34]	3BSE045438	ABB Approach to avoid common cause failure in PM/SM	guideline	active	-	OnePCP DMS 3BSE045438
[A35]	3BSE045425	ABB Approach to Test of Library Types	guideline	active	-	OnePCP DMS 3BSE045425
[A36]	3BSE034876 *	AC800M HI - Reliability and Availability Manual	manual	active	Not a reference to PFD/PFH calculation but to its results.	User manual(s) available in OnePCP DMS and ABB Library (sources in Skribenta)
[A36]	3BSE094064	Select I/O - Reliability and Availability Manual	manual	active	Not a reference to PFD/PFH calculation but to its results.	User manual(s) available in OnePCP DMS and ABB Library (sources in Skribenta)
[A37]	3BSE067721	ABB Approach to IEC 61508 Traceability	guideline	active	-	OnePCP DMS 3BSE067721
[A38]	3BSE068757	ABB Approach to IEC 61508 failure classification and probability calculations for AC800M HI	guideline	active	-	OnePCP DMS 3BSE068757
[A39]	3BSE057386	Crib - Guideline to Source Code Review Checklist	checklist	active	The process is described on the web page. For Safety development, the MS Word document shall be considered as well.	Crib - Guideline to Source Code Review Checklist
[A40]	3BSE039699	Safety Validation Test Process	Process description	active	This is a separate activity. The goal is to embed the SVT process in the PCP R&D Test Process	OnePCP DMS 3BSE039699
[A41]	3BSE067603	Branch Strategy in Team Foundation	guideline	active	How to work with products in TFS version control.	One PCP DMS 3BSE067603
[A42]	3BSE054111	Configuration Audits - Activity Mappings	guideline	no more valid (CT-QMS)	-	Configuration Audits
[A43]	3BSE053072	AC800M Control protocol development and release guideline	guideline	no more valid (CT-QMS)	Reference not used in the Safety Handbook	N/A
[A44]	3BSE054108	FCA Checklist and Report (template)	template	no more valid (CT-QMS)	No generic template for Functional Configuration Audit; A project specific tracking of documents by project CM used instead to fulfill the task.	How-to Perform Configuration Audits
[A45]	3BSE039765	Baseline plan (template)	template	N/A	duplicate to Ref [A26]	N/A
[A46]	3BSE044664	How to Handle Design/Module and Low-Level Integration Tests with included Test Description	guideline	active	Unit test is described in: Unit Test Overview For Safety development the guideline 3BSE044664 in One PCP DMS needs to be observed.	Unit-Test-Overview One PCP DMS 3BSE044664
[A47]	3BSE078996	ABB Approach to Code Coverage Analysis	guideline	SW/Safety active	-	OnePCP DMS 3BSE078996
[A48]	3BSE054110	PCA Checklist and Report (template)	template	no more valid (CT-QMS)	No generic template for Physical Configuration Audit; A project specific tracking of documents by project CM used instead to fulfill the task.	How-to Perform Configuration Audits
[A49]	3BSE086007	Field Communication Overview	overview	active	Valid for PCP R&D Processes and CT-QMS	One PCP DMS 3BSE086007
[A50]	3BSE059612	Certified Correction Handling 800xA Safety	guideline	active	-	OnePCP DMS 3BSE059612
[A51]	3BSE043680	Guideline for SW HAZOP	guideline	Replaced by the corresponding document on the webpage	-	Guideline for HAZOP
[A52]	3BSE089328	User Documentation Review Guideline	guideline	active	PPT; Valid for user documentation	OnePCP DMS 3BSE089328
[A53]	3BSE089747	Configuration Change Control in TFS (Agile)	Process description	no more valid (CT-QMS)	Not valid for / nor used by Functional Safety.	N/A
[A54]	3BSE048671	Checklist Implementation of change request for hardware unit	checklist	no more valid (CT-QMS)	Only used by the AC 160 HW development. Replaced by the RU checklist.	N/A
[A55]	3BSE087000	AutoSVT Code Review Guideline	guideline	active	-	One PCP DMS 3BSE087000
[A56]	3BSE090475	Security Handbook	handbook	no more valid (CT-QMS)	Information is available on Cyber Security web page	Cyber Security

() - Documents marked with '' are user manuals and not part of the QMS

B) Safety-related Standards

All these standards are normative references. Access to the standards is restricted and is not linked here.

Ref. No	Id	Year	Title	Doc kind	Validity in PCP R&D Processes
[B1]	IEC 61508 2nd Edition	2010	Functional safety of electrical/electronic/programmable electronic safety-related systems (parts 1-7)	standard	valid
[B2]	IEC 61508-1 2nd Edition	2010	Part 1: General requirements	standard	valid
[B3]	IEC 61508-2 2nd Edition	2010	Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems	standard	valid
[B4]	IEC 61508-3 2nd Edition	2010	Part 3: Software requirements standard	standard	valid
[B5]	IEC 61508-4 2nd Edition	2010	Part 4: Definitions and abbreviations standard	standard	valid
[B6]	IEC 61508-5 2nd Edition	2010	Part 5: Examples of methods for the determination of safety integrity levels	standard	valid
[B7]	IEC 61508-6 2nd Edition	2010	Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3	standard	valid
[B8]	IEC 61508-7 2nd Edition	2010	Part 7: Overview of techniques and measures	standard	valid
[B9]	IEC 61511	2016	Functional safety – Safety Instrumented systems for the process industry sector	standard	valid
[B10]	IEC 61511-1	2016	Part 1: Framework, definitions, system, hardware and software requirements	standard	valid
[B11]	IEC 61511-2	2016	Part 2: Guidelines for the application of IEC 61511-1	standard	valid
[B12]	IEC 61511-3	2016	Part 3: Guidance for the determination of the required safety integrity levels	standard	valid
[B13]	EN ISO 13849-1:2015	2015	Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design	standard	valid
[B14]	EN ISO 13849-2:2012	2012	Safety of machinery - Safety-related parts of control systems - Part 2: Validation	standard	valid
[B15]	IEC 62061:2021	2021	Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems	standard	valid

C) Processes

Ref. No	Document Id	Title	Doc kind	Validity in PCP R&D Processes	Comment	PCP R&D Processes reference
[C1]	3BSE034125	Product Development, Process description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook	Process Descriptions
[C2]	3BSE034124	Product Development, Process Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	Process Descriptions
[C3]	3BSE034120	Project Planning, Process description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook	Integrated Project Management
[C4]	3BSE034119	Project Planning, Process Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	Integrated Project Management
[C5]	-	N/A	N/A	removed already in CT QMS	-	N/A
[C6]	3BSE034122	Project Monitoring and Control, Process Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	Integrated Project Management
[C7]	3BSE042926	Project Closing, Process Description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook	Integrated Project Management
[C8]	3BSE042925	Project Closing, Process Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	Integrated Project Management
[C9]	3BSE044102	SAM Process Description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook	3rd-Party & OSS
[C10]	3BSE044103	SAM Process Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	3rd-Party & OSS
[C11]	3BSE034388	Risk Management Process, Description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook (PMO responsibility) Risk management covered in OnePoint	PCPOnePoint/Risk Management
[C12]	3BSE034202	Risk Management Process, Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook (PMO responsibility) Risk management covered in OnePoint	PCPOnePoint/Risk Management
[C13]	3BSE033610	Requirement Definition, Process Description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook; available on webpage	Requirements
[C14]	3BSE037710	Requirements Definition Process	process map	no more valid (CT-QMS)	reference not used in Safety Handbook; available on webpage	Requirements
[C15]	-	Withdrawn	N/A	already withdrawn in CT QMS	-	N/A
[C16]	-	Withdrawn	N/A	already withdrawn in CT QMS	-	N/A
[C17]	3BSE034103	Technical Solution Process, description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook	Processes
[C18]	3BSE034101	Technical Solution Process map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	Processes
[C19]	2PAA124050	Productization Process	process description	no more valid (CT-QMS)	reference not used in Safety Handbook	Release
[C20]	2PAA123665	Productization Process – Process Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	Release
[C21]	3BSE033644	Integration Process, description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook	N/A
[C22]	3BSE033602	Integration process map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook	N/A
[C23]	3BSE034097	Verification process, description	process description	no more valid (CT-QMS)	reference not used in Safety Handbook. Part of Engineering	Test
[C24]	3BSE034098	Verification (Product Development) Process Map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook. Part of Engineering	Test
[C25]	-	Withdrawn	N/A	already withdrawn in CT QMS	-	N/A
[C26]	3BSE033429	Configuration Management, process map	process map	no more valid (CT-QMS)	Use contents on webpage	Configuration Management
[C27]	3BSE036454	PPQA Process map	process map	no more valid (CT-QMS)	reference not used in Safety Handbook replaced by Quality & KPI process	Quality & KPI Process
[C28]	3BSE033641	Configuration Management, Process Description	process description	no more valid (CT-QMS)	-	Configuration Management
[C29]	3BSE040876_TPF	Checklist for Roll-up Project	checklist	active	-	available as a template in 'Templafy'
[C30]	3BUL980146	Writing and Publishing Field Communication	guideline	active	-	L4 & Maintenance

---